Waste Incineration Flue Gas Dust Removal Process: What Material of Filter Bag is Suitable?

Flue gas produced during waste incineration has several unique characteristics. Understanding these features is crucial for selecting the appropriate filter bag material.

  1. High Temperature and Pressure
    Flue gas typically exits at 800°C to 1100°C. This high temperature and pressure pose challenges for dust removal equipment.
  2. Complex Gas Composition
    Incinerating waste releases various gases, including sulfur oxides, nitrogen oxides, hydrochloric acid (HCl), hydrofluoric acid (HF), and toxic organic pollutants like dioxins and furans. It also releases heavy metals such as mercury, cadmium, and lead.
  3. High Calorific Value
    The flue gas contains significant thermal energy. This energy can be recovered, improving overall efficiency.
  4. Strong Acidity
    The process generates many acidic gases, such as sulfur dioxide and hydrochloric acid. These gases can react with water, leading to environmental pollution.
  5. High Flow Rate
    Strong airflow in the incinerator results in a high flue gas flow rate, increasing pressure and wear on equipment.
  6. Fine Particulate Size and High Viscosity
    The fine particulate size and high viscosity of the dust complicate the dust removal process.
  7. High Moisture Content and Dew Point Temperature
    The moisture content in waste is high. During combustion, steam is produced, resulting in a moisture content of 23% to 30% and a dew point temperature of about 140°C. This requirement raises standards for dust removal equipment.

Overview of Waste Incineration Dust Removal Process

The dust removal process for waste incineration flue gas consists of several steps. These steps aim to purify the flue gas to meet environmental standards.

  1. Pre-treatment
    This stage includes cooling, desulfurization, and denitrification, which prepare for effective dust removal.

  2. Dry Dust Removal
    Equipment like electrostatic precipitators and bag filters remove solid particulate matter from the flue gas.

  3. Semi-dry Dust Removal
    Techniques such as cyclonic and wet electrostatic separation are used to eliminate gaseous particulate matter, further purifying the gas.

  4. Acid Removal
    Alkaline sprays help remove acidic gases, reducing their environmental impact.

  5. Flue Gas Humidity Control
    Adjusting humidity improves the efficiency of subsequent adsorption and denitrification processes.

  6. Post-treatment
    Finally, washing, adsorption, and catalytic processes remove any remaining pollutants, achieving higher purification levels.

By integrating these processes, operators can effectively reduce pollutant emissions from waste incineration flue gas. This ensures compliance with national environmental standards and enhances resource recovery.

Guide to Choosing Filter Bag Materials for Waste Incineration

Selecting the right filter bag material is crucial in the waste incineration industry. The following materials are commonly recommended:

1.Polyester (PET)

Suitable for medium to low temperatures and general flue gas dust removal. It offers good cost-effectiveness but has limited heat and acid resistance.

2.Polytetrafluoroethylene (PTFE)

Exhibits excellent high-temperature and corrosion resistance, making it ideal for handling hot and corrosive flue gas. It reduces maintenance costs.

3.Aramid (e.g., Nomex)

Strong heat resistance makes it suitable for high-temperature flue gas. However, it has limited resistance to acidic gases and often needs to be combined with other materials.

4.Fiberglass

Offers good high-temperature and corrosion resistance, suitable for heavily polluted environments, usually used in high-temperature and corrosive conditions.

5.Modified Polyester

Special treatment enhances acid and alkali resistance, making it suitable for handling waste incineration flue gas.

Conclusion

Choosing the right filter bag material is vital for the success of the waste incineration dust removal process. By considering specific process conditions, gas composition, and equipment types, operators can effectively select the appropriate filter bag material, size, and specifications. This ensures efficient dust removal and compliance with environmental standards, contributing to sustainable development.

For more information or professional advice, please contact us. We look forward to assisting you!